Paip keluli yang dikimpal dibuat menggunakan plat keluli rata atau jalur keluli, dan proses pembuatannya menghasilkan jahitan pada badannya. Khususnya, apabila paip keluli yang dikimpal dibuat, plat keluli atau jalur dibengkokkan dan kemudiannya dikimpal sama ada dalam bentuk bulat, paip tradisional atau bentuk segi empat sama.
Paip keluli lancar ialah paip bulat yang mempunyai bahagian berongga dan tiada jahitan di sekelilingnya. Paip keluli lancar diperbuat daripada keluli karbon, keluli aloi, jongkong keluli tahan karat atau tiub pepejal kosong, dan kemudian dibuat dengan rolling panas, rolling sejuk atau lukisan sejuk. Paip lancar dianggap lebih baik daripada paip dikimpal kerana ia dibina menggunakan bilet keluli monolitik, dengan kekuatan mekanikal intrinsik, tanpa kimpalan jahitan.
Flange ialah bahagian yang menyambungkan paip ke paip dan disambungkan ke hujung paip. Terdapat lubang pada bebibir dan bolt menjadikan kedua-dua bebibir bersambung rapat. Bebibir dimeterai dengan gasket. Dan bebibir biasanya dikimpal atau diskrukan.
Kelengkapan ialah bahagian yang menyambungkan paip dan membantu menukar arah aliran atau saiz paip atau menyambungkan komponen yang berbeza contohnya pemasangan siku, pemasangan tee, pengurang sipi, dan pemasangan mampatan, dsb.
Pengedap adalah kategori dan gasket adalah salah satu jenis pengedap yang penting. Selain daripada gasket, anda boleh menemui beberapa bentuk pengedap lain seperti pengedap aci, pengedap mekanikal, pengedap batang injap, pengedap cecair, Pengedap cincin O, meterai berputar dan banyak lagi.
Injap ialah komponen kawalan dalam sistem penyalur bendalir saluran paip, yang digunakan untuk menukar bahagian laluan dan arah aliran medium, dan mempunyai fungsi lencongan, pemotongan, pendikit, semak, lencongan atau limpahan dan pelepasan tekanan. Injap yang digunakan untuk julat kawalan bendalir daripada injap tutup termudah kepada pelbagai injap yang digunakan dalam sistem kawalan automatik yang sangat kompleks. Injap untuk saluran paip perindustrian. Ia boleh digunakan untuk mengawal aliran pelbagai jenis cecair seperti air, wap, minyak, gas, lumpur, pelbagai media menghakis, logam cecair dan cecair radioaktif. Tekanan kerja injap boleh dari 0.0013MPa hingga 1000MPa tekanan ultra tinggi, dan suhu kerja boleh menjadi suhu ultra rendah c-270°C hingga 1430°C suhu tinggi.
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There are many types of valves used in industries. Some of the most common ones are top entry and side entry ball valves. Both types have certain advantages and disadvantages, but they are both used in a wide variety of applications. The side-entry ball valve is ideal for industrial and pipeline applications. Its small size, compact volume, and lightweight design make it an excellent choice. Other advantages include ease of control, low weight, and easy maintenance. The main difference between top entry and side entry ball valves is their bodies. A side entry ball valve features a bonnet that fits over the ball, while a top-entry model features a bonnet that is attached to the body of the valve. As the name implies, the sides are open, and the top-entry valve is closed. When comparing the two, the former is preferred because of its ease of maintenance. Both types have advantages and disadvantages, and it is best to choose the one that fits your needs. It is important to understand the differences between the two types so you can choose the right one for your application. If you want to know more about the side entry ball valve, follow this guide. What Is A Side Entry Ball Valve? A side-entry ball valve is a type of valve that has a stem that connects the ball on the side. Aside from this, the ball is also connected to the stem through a quarter-turn thread. This type of ball valve is cheaper than the top-end valve. Unlike the top entry ball valve, you have to remove the valve from the pipe in order to repair it as the handle is on the side. A side-entry valve differs from a top-entry valve in a few ways. The top-entry ball valve is a monolithic valve and requires no removal of the pipe to access the ball or valve trim. The sides-entry valve has a separate ball and seat. It A side-entry valve allows maintenance personnel access to the valve body. The advantage of a side-entry valve is that it can be used for various purposes. Even though the side-entry ball valve is difficult to maintain, it is affordable and versatile. How Does A Side Entry Ball Valve Work? The design of a ball valve features a ball that is supported in the valve body. The ball is hollow and moves inside the body to adjust and control the flow. A side entry ball valve works just like any other ball valve. The difference is in the design. In this type of valve, the stem is connected to the ball from the side. The handle is on the side and not on top. When you move the lever or handle quarterly, the stem moves the ball to manage the flow. The design of a side entry ball valve differs from other types. They are typically made of two or three pieces and are assembled by a bolt/stud. It is available in various sizes. The body of the valve comes in two-piece or three-piece designs. A side entry ball valve can have a large or small-bore. It is assembled by the ball being placed in the recessed portion of the valve body. The ball is kept in the open position by compression of two elastomeric seats. A side-entry ball valve can be assembled in a matter of minutes. When you move the lever on the side, it turns the stem which rotates the ball in the body. The hollow side of the ball allows flow, whereas the dense side stops the flow. You just need to move the side lever or handle to control the flow of the medium in this type of valve. Types of Side Entry Ball Valve There are many different types of side entry ball valves. Here are the two most common types. Side Entry Trunnion Mounted Ball Valve A side entry trunnion mounted ball valve is one of the most common types of ball valves. These types feature a fixed vertical axis and a movable ball. A spring energized seat ensures proper sealing. A side entry trunnion mounted ball valve is also known as a split body trunnion valve. Its body has two or three pieces, with one piece always larger than the other two. This large piece houses the ball and stuff around it, while the smaller portion is removed to access the valve. The valve’s bore is the hole in the center of the disk or ball. Side Entry Floating Ball Valves Side entry floating ball valves are manufactured in accordance with standards and are configured with a two-piece split-body forged construction. These valves are suitable for medium to low-pressure working conditions. The free-floating ball is connected to a stem at the side. A quarter-turn movement opens and closes the valve. These valves have several unique features that make them desirable for a range of applications. Side entry floating ball valves are the preferred choice for applications where the ball and shaft cannot be separated by packing. They are designed to prevent static charges from damaging the device and reduce the risk of flammable fluid igniting. What Are The Benefits of Side Entry Ball Valve? The side-entry design of a ball valve makes it versatile and affordable. Their split-body construction allows the use of forged materials and various grades of metal, which can withstand the harshest service conditions. Also, they are available in stock for fast delivery. A side-entry ball valve is easy to install. These types of valves are compatible with NACE MR0175 standards. The lower operating torque of these valves is a significant cost-saving benefit. They are also a great option for high-pressure applications. For this application, you’ll find that side-entry ball valves are an excellent choice. You’ll find these valves are more reliable and easier to install. They’re easy to align and assemble, and they deliver quickly. As mentioned above, side-entry ball valves are made to be easier to install than top-entry valves. Their lower operating torque makes them more economical than their side-entry counterparts. If you need a ball valve, a side-entry one is the best option. They provide more control over the flow of fluid and minimize leakage. Furthermore, the sides-entry ball valve has a shorter operating torque, which makes it more cost-effective. Compared top-entry ball valve, a side-entry ball valve is more versatile and affordable. In general, side-entry ball valves are less expensive than top-entry ones. However, they require more space to install and maintain than top-entry valves. They can also be re-assembled easily if necessary. A split-body type of ball valve is a popular choice for high-pressure applications. These types of valves are made up of two or three pieces, with one piece always larger than the other. This large piece is the valve body and keeps the stuffing around the ball, while the smaller portion allows easy access to the valve itself. Side entry ball valves are trunnion-mounted and conform to the API 6D valve standard. They are a good choice for hydrocarbon service, oil refining, and emergency shutdown applications. These valves are typically operated manually with a gearbox or automatically with an actuator. In addition, they are highly durable and long-lasting. These types of valves are perfect for applications that require a tight shutoff mechanism, including high-pressure processes.
BACA LAGIStainless steel check valves are essential for both industrial and residential applications. These valves control the flow of fluids, prevent backflow, and ensure the safety of your systems. Let’s look at the different types of check valves, their characteristics and advantages, and the essential things to consider when selecting the best stainless steel check valve for your requirements. What are the Types of Stainless Steel Check Valves? Stainless steel check valves come in various types, each designed to suit specific applications. Some of the most common types are: Swing Check Valves: Operating like a door on a hinge, swing check valves use a swinging disc to facilitate flow in one direction while blocking any reverse flow when the pressure decreases. They are ideal for applications with moderate flow rates. Lift Check Valves: Lift check valves employ a piston or ball to control flow direction. They are suitable for high-flow applications and offer minimal resistance to flow. Dual Plate Check Valves: These innovative valves feature two spring-loaded plates that quickly respond to changes in flow direction. They find everyday use in pipelines with varying flow conditions. Bronze Check Valves: Bronze check valves are designed with a bronze body, which is known for its excellent corrosion resistance. These valves are ideal for applications where exposure to seawater or corrosive environments is a concern. Casting Check Valves: Casting check valves are manufactured using a casting process, allowing for intricate designs and customization. They are versatile and can be adapted to various industrial settings. What are the features and benefits of Stainless Steel Check Valves? The Stainless steel valves offer a range of features and benefits that make them a preferred choice in many applications: Corrosion Resistance: Stainless steel is highly corrosion-resistant, making these valves suitable for harsh environments and corrosive fluids. Durability: These valves have a long service life, reducing the need for frequent replacements. Reliability: These valves provide reliable performance, ensuring uninterrupted flow control. Versatility: They can handle various temperatures and pressures, making them adaptable to multiple industries. Low Maintenance: Stainless steel valves require minimal maintenance, saving time and resources. Prevent Backflow: Check valves to prevent backflow, reducing the risk of contamination and system damage. What factors do I need to consider when choosing Stainless Steel Check Valves? When selecting these valves for your application, consider these factors: Application: Determine the specific requirements of your application, such as pressure, temperature, and fluid type. Valve Type: Choose the correct type based on your flow control needs. Size and Connection: Ensure the valve size and connection type match your pipeline requirements. Material: Stainless steel comes in various grades. Select the one that offers the best corrosion resistance for your application. Flow Rate: Calculate the required flow rate and choose a valve to handle it. Budget: Consider your budget constraints and find a valve that meets your requirements without exceeding your budget. In conclusion, stainless steel check valves are indispensable in various industries, offering durability, reliability, and corrosion resistance. Understanding the different types, features, and factors to consider will help you make an informed decision when choosing the correct stainless steel check valve for your needs. Whether it’s maintaining system safety or optimizing fluid control, these valves play a vital role in ensuring the smooth operation of your systems.
BACA LAGIA parallel slide gate valve is a kind of valve. It is designed to transmit flow through a piping system. Unlike other gate valves, this type is easy to install and requires little space along the pipe axis. This valve is used in the chemical industry, petroleum industry, and natural gas industry. Usually, these valves are forged, but they can also be cast. They are made of hardened metals and are suitable for both on-and-off fluid flow applications. These valves have high durability and are very simple to clean. However, they need to be opened and closed carefully. Because of the nature of the sealing mechanism, it is important to make sure that the seat is seated properly. If the seat deforms, the pressure from the fluid may cause a leak. Are Parallel Slide Gate Valves Easy to Operate? Parallel slide gate valves are very easy to operate. They can be operated by handwheel, pneumatic actuators, or electric motors. Using the handwheel, the operator applies torque to the stem. As a result, the valve’s operating characteristics are similar to other gate valves. This is because the valve operates with low energy, which makes the pumping process more efficient. There are many advantages of using a parallel slide gate valve. One of the most significant is its ability to seal over an entire surface. Another advantage is its ability to be made fire safe. How Does a Parallel Slide Gate Valve Work? Parallel slide gate valves are used to control the flow of liquids in piping systems. They provide isolation of a piping system and are commonly used in chemical and power generation industries. The valves can be driven by pneumatic or electric motors. Their compact design makes them suitable for use in pipelines. The valve is designed to maintain its seal under both high and low-pressure conditions. It is also suitable for service under very high temperatures. An anti-static design is also provided. A flexible graphite gasket is also used for a fire-safe design. The springs on the valve keep the upstream and downstream seating in sliding contact. This reduces operating torque. When the pressure is relieved, the valve seat automatically resets. In this way, sealing is achieved over the entire surface. Where Are Parallel Slide Gate Valves Used? A parallel slide gate valve is a type of valve used to control fluid flow in a piping system. The valve is made of two discs that are connected through a stem. It is mainly used for regulating fluid flow in oil and gas applications. These types of valves are easy to disassemble, clean, and repair. A parallel slide gate valve can be driven by an electric motor or a handwheel. Normally, the handwheel is placed above the stem and the valve can be operated manually, pneumatically, or electro-hydraulically. Moreover, parallel slide gate valve applications include the following: 1. Power Generation Parallel slide gate valves find extensive applications in power plants, particularly in steam and water systems. They play a crucial role in regulating and isolating fluid flow within power generation processes, ensuring efficient and controlled operation. 2. Oil and Gas Industry In the oil and gas sector, parallel slide gate valves are employed for various purposes, including flow control and isolation in pipelines. Their robust design and reliable performance make them suitable for handling the challenging conditions often encountered in oil and gas operations. 3. Refining and Petrochemicals In refining and petrochemical facilities, parallel slide gate valves are utilized for controlling the flow of different fluids in refining processes. Their ability to handle high temperatures and pressures makes them well-suited for applications where precise control and tight shut-off are essential. 4. Water Treatment Plants Parallel slide gate valves are integral components in water treatment plants. They are employed for regulating the flow of water in different stages of the treatment process, ensuring effective treatment and distribution of clean water to various points in the system. 5. Chemical Processing Chemical plants often use parallel slide gate valves for managing the flow of various chemicals and fluids in different stages of the production process. The valves’ design allows for reliable and precise control, contributing to the efficiency and safety of chemical processing operations. 6. HVAC Systems Heating, ventilation, and air conditioning (HVAC) systems incorporate parallel slide gate valves for controlling the flow of air, water, or other fluids. These valves help in maintaining optimal conditions within HVAC systems, contributing to energy efficiency and temperature control. 7. Marine and Shipbuilding In marine and shipbuilding applications, parallel slide gate valves are utilized for controlling fluid flow in different systems onboard vessels. Their durable construction and ability to withstand harsh marine environments make them suitable for marine engineering. 8. General Industrial Applications Parallel slide gate valves find widespread use in various industrial settings where precise flow control, reliable shut-off, and durability are paramount. Their versatility makes them valuable in diverse applications across different industries, contributing to efficient and safe fluid-handling processes. Types of Slide Parallel Gate Valves There are several kinds of parallel slide gate valves. These depend on torque force to wedge the disc into the valve body. Moreover, common types of slide parallel gate valves include rising stem and non-rising stem variations. The rising stem design features a stem that moves upward when the valve is opened, providing a visual indication of the valve’s status. In contrast, non-rising stem valves have a stem that remains stationary while the gate moves. Both types are available with various materials and configurations to suit different applications, offering reliable performance in industries such as power generation, oil and gas, water treatment, and more. Are Slide Parallel Gate Valves Easy to Install? Generally, parallel-slide gate valves are compact and easy to install. Their elongated stem prevents thermal deformation and ensures strong sealing. With their wide flat seating, they minimize the effect of minor damages on the surface. Parallel slide gate valves are often used for applications requiring high differential pressure. However, they are not recommended for service under hazardous conditions. Key Takeaway Parallel slide gate valves are pivotal in industries like power generation, oil and gas, and water treatment. They come in rising and non-rising stem variations, providing flexibility for diverse applications. The rising stem offers visual indication, while the non-rising stem caters to space constraints. Both types boast robust construction and versatility, making them reliable choices for controlling the flow of liquids in critical processes, ensuring operational efficiency and durability in demanding environments.
BACA LAGIApplications of Strainers in Industry Strainers are used industrially for filtering liquids like water, oil, and sand. Additionally, they remove rust, leaves, and other organic debris from the flow stream. When processing materials, different mesh sizes are employed to capture particles of 40 microns or greater. 60-mesh strainers typically capture particles at 240 microns, while 100-mesh strainers can handle particles as small as 150 microns or greater. When selecting a strainer, material sensitivity to flow is an important consideration. This can be determined by pipeline velocity, differential pressure drop, and open area ratio. Pipeline Velocity – This refers to the speed of liquid through a system, measured in gallons per minute (GPM). Accurate measurement of this flow rate is essential in selecting an appropriate strainer size and determining what differential pressure can be experienced without damaging the basket. Viscosity (Viscosity) – Viscosity is the sensitivity of a fluid to flow, and it’s essential to understand how viscosity varies based on temperature and the material being filtered. Dirt Loading (DL) – This refers to the weight percentage of particulate contaminants in a pumped liquid or slurry form that must be removed for moisture removal. It’s essential that this liquid be correctly pumped in order to avoid filter clogging and subsequent system malfunction. How To Select A Pipeline Strainer? A pipeline strainer is an advanced filter that separates contaminants and particulates from the liquid. Not only does this improve efficiency in a process, but it can reduce maintenance costs, too, since particles won’t damage downstream equipment. When selecting a strainer for your pipeline, there are several factors to take into account. One of these is the size of the hole and mesh, which determines how many particles can be captured by the strainer. In general, strainers should have holes slightly smaller than the particles you want to filter. This ensures any foreign debris is captured before reaching downstream equipment and helps protect your investment. When selecting a basket filtering element, there are a few essential things to take into account. Strainers' materials used can significantly affect how well the element will hold up under high pressure. When selecting a pipeline basket strainer, the open area ratio (OAR) should be taken into account. This quantity determines how long a strainer can be used without cleaning or losing pressure across its basket or screen. In most cases, the OAR is calculated by analyzing the relationship between an internal cross-section area of a basket or screen and its overall open area. A wider opening allows more time for the basket or screen to work without needing cleaning, which may cause pressure loss. Differentiating Filters and Strainers When it comes to particulates that need removal, the size of the particles can determine which strainer or filter is appropriate. If they are larger than 40 microns in diameter, a strainer would be an optimal option; if smaller, then filtering would be the better solution. Selecting the correct mesh for a strainer or filter is critical in determining its effectiveness and how often it must be cleaned. If particulates being removed are extremely fine, a finer mesh may be needed; however, this would also necessitate more frequent cleaning sessions. Another critical distinction between a strainer and a filter is the pressure of gas or liquid that passes through them. With a strainer, there is no noticeable drop in pressure as the substance passes through. Conversely, substances passing through a filter will typically experience an abrupt decrease in pressure regardless of whether they need to be cleaned or not. This is essential because lower pressure enhances filtration efficiency and minimizes the possibility that debris will escape from the system.
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